Tesla

Makes electric cars, robotaxis and grid batteries

Controls Engineer - Cell Formation

Controls & Automation EngineeringConfirmed live in the last 24 hours

Full-timeGrünheide (Mark), GermanyNo salary listed

About the Job

Requirements

In-depth knowledge of Beckhoff control systems.
Good Structured Text (IEC 61131-3) programming skills.
Ability to use common hand tools and diagnostic instruments such as multimeters.
Proficiency in field network topology, including theory and practical applications.
Very good written and spoken German and English skills.
Ability to manage multiple projects at the same time.
Ability to work under pressure in the presence of stakeholders.
A bachelor's, master's, or Dipl.-Ing. (TH/FH) degree specializing in Electrical Engineering, Mechanical Engineering, Mechatronics Engineering, or Computer Science, or equivalent experience and evidence of exceptional ability.
At least 2 years of relevant professional experience in Controls Engineering.

Responsibilities

Program and debug Structured Text and ladder logic code on Beckhoff PLC controller platforms.
Develop code that is organized, structured, documented, maintainable, and reusable.
Create robust programs and sequences to control complex, multi-station machinery for processes such as material pick and place, dispensing, fastening, welding, testing, and material transport.
Use Python scripting and SQL to interface equipment with Tesla Manufacturing Execution System (MES) and collect data in production databases.
Create operator touchscreen interfaces using TwinCAT HMI/WinCC and SCADA dashboard screens using Ignition.
Set up and tune servo drives and variable frequency drives for fast and smooth operation using Beckhoff, Siemens, and SEW equipment.
Design and implement control-reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment in accordance with German codes and standards such as DIN and VDE.
Participate in initial equipment conceptual development, balancing product specifications, process requirements, layout complexity, cost, and lead-time limits.
Enforce Tesla controls standards and manage suppliers during specification, design review, and design approval.
Manage suppliers during specification, design, buyoff, and installation of automated manufacturing equipment.
Introduce automated processes into production, and train and equip the Sustaining Team to support automated equipment after deployment.
Establish test plans and oversee their execution.
Maintain uptime and reliability of automation systems, including robotics, high-speed conveyance, automated storage and retrieval systems, automated guided vehicles, fixtures, and related equipment.
Lead diagnostics, root cause analysis, corrective actions, and continuous improvement initiatives while ensuring safety and compliance.
Troubleshoot equipment, adjust hardware and robot programs, commission upgrades, conduct audits, track system performance, and support installations.
Collaborate with design engineers to provide feedback from production for future equipment development.

Desired Qualifications

Exposure to a wide variety of production machinery, industrial sensors, and equipment, including LVDT and pressure transducers, dispense systems, temperature controllers, DC nutrunner torque controllers, current meters, and power meters.
Understanding of databases and programming languages such as Java and Python.
HMI programming experience with TwinCAT HMI, WinCC, and Ignition.
Robotic programming skills.
Controls panel electrical design.

Category	Manufacturing
Location	Grünheide (Mark), Brandenburg
Requisition ID	276613
Type	Full-time

Job Description

Tesla is seeking a Production Sustaining Controls Engineer to join our team. This world-class group of engineers is responsible for designing, deploying, and maintaining the automation and robotic equipment that powers Tesla’s factories. As a Production Sustaining Controls Engineer, you will focus on supporting, troubleshooting, and optimizing controls systems in live production environments.Your responsibilities include maintaining uptime and reliability of automation systems such as robotics, high-speed conveyance, automated storage and retrieval systems, automated guided vehicles, fixtures, and related equipment. You will lead diagnostics, root cause analysis, corrective actions, and continuous improvement initiatives while ensuring safety and compliance across systems.Controls Engineers in this sustaining role own tasks such as equipment troubleshooting, hardware and robot program adjustments, commissioning of upgrades, auditing, system performance tracking, and installation support. You will also collaborate with design engineers to feedback lessons learned from production into future equipment development.The key objective of this role is to keep Tesla’s advanced automated manufacturing equipment running at peak performance and to continually improve system robustness to help Tesla achieve its ambitious production goals. This position is based at our Tesla facilities in Berlin, Germany.

Job Responsibilities

Program and debug structure text and ladder logic code Beckhoff PLC controller platforms
Develop code that is organized, structured, documented, maintainable and reusable
Create robust programs and sequences to control complex, multi-station machinery to perform processes such as material pick and place, dispense, fastening, welding, testing and material transport
Use Python scripting and SQL to interface equipment with Tesla Manufacturing Execution System (MES) and to collect data into production databases
Create intuitive operator touchscreen interfaces using TwinCAT HMI/WinCC and SCADA dashboards screens using Ignition
Set up and tune servo drives and VFDs for fast and smooth operation (Beckhoff, Siemens, SEW)
Design and implement control reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment as per German codes and standards (DIN, VDE, etc.)
Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits
Enforce application of Tesla controls standards, manage suppliers during specification, design review, design approval
Manage suppliers during specification, design, buyoff and installation of automated manufacturing equipment
Introduce automated processes into production, and train and equip Sustaining Team to support automated equipment after deployment into production
Establish test plans and control test plan execution

Job Requirements

In dept knowledge of Beckhoff controls systems
Good Structured Text (IEC 61131-3) programming skills
Able to use common hand tools and diagnostic instruments such as multi-meters
Proficiency in field network topology, both theory and practical applications
Very good written and spoken German and English skills
Multi-tasking ability to manage multiple projects at the same time
Able to work under pressure in the presence of stakeholders
Degree as Bachelor / Master / Dipl.-Ing. (TH / FH) specializing in Electrical, Mechanical or Mechatronics Engineering, Computer Science or the equivalent in experience and evidence of exceptional ability
At least 2 years of relevant professional experience in Controls Engineering

Nice to Have

Exposure to a wide variety of production machinery, industrial sensors, and equipment (LVDT and pressure transducers, dispense systems, temperature controllers, DC nutrunner torque controllers, current and power meters, etc.)
Understanding of databases and various program languages (Java, Python).
HMI programming experience – TwinCAT HMI, WinCC and Ignition
Robotic programming skills
Controls panel electrical design

About the Company

Tesla

Makes electric cars, robotaxis and grid batteries

Tesla makes electric cars and batteries that store power for homes and utilities, and it develops self-driving software and humanoid robots. In 2023, its Model Y became the first electric vehicle to rank as the world's best-selling car. Buyers order the Model 3 sedan, Model Y SUV, or Cybertruck pickup directly from Tesla instead of through dealers, and they charge on its Supercharger fast-charging network. It also sells Megapack and Powerwall batteries, runs a robotaxi service, and charges drivers a monthly fee for self-driving software that still needs their supervision. Tesla was founded in 2003, with Elon Musk as its lead early investor and a recognized co-founder, and it is based in Austin, Texas.

Company size: 10,001+
Company stage: IPO
Headquarters: Austin, TX
Founded: 2003

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