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Novolex

Produces packaging products with sustainable focus

Thermoforming Operator 1

Machine & Process OperationConfirmed live in the last 24 hours
Full-timeKalamazoo, MI, USA

About the Job

Requirements

  • Three to five years of previous mechanical or technical experience in a related manufacturing setting.
  • High school diploma or equivalent.
  • Basic computer skills and knowledge.
  • Strong mechanical aptitude and an acceptable score on the Fabri-Kal Corporation mechanical aptitude test.
  • Ability to work with little to no supervision.
  • Ability to read and understand equipment manuals, diagrams, and metric measurements.
  • Ability to work 12-hour shifts while standing and walking for extended periods, climb, heed safety warnings, devices, and alarms, and lift and carry products weighing up to 75 pounds.
  • Ability to communicate effectively verbally and in writing.
  • Ability to perform problem solving and establish cause-and-effect relationships in an office or manufacturing environment.
  • Ability to work safely with production equipment and motorized equipment.
  • Ability to perform root cause analysis, implement corrective actions, and understand cause and effect.
  • Knowledge of process sheets and allowable process adjustments.
  • Ability to maintain processes that comply with ISO requirements.
  • Ability to perform quality checks, distinguish major and minor defects, identify out-of-specification products, and sort them for regrind.
  • Knowledge of thermoforming machinery, company products, and plastic properties.
  • Ability to install dies using clamps, bolts, and hand tools; operate thermoforming or blending equipment and peripherals; and set machine controls for molding temperature, plastic volume, pressure, and time according to procedures.
  • Ability to count, weigh, and record materials, control or tend conveyor systems, arrange materials in sequence, and safely load and unload materials.
  • Ability to accurately transfer data between sources in ERP or peripheral software systems.

Responsibilities

  • Operate production equipment according to process instructions, shop floor controls, and product specification sheets to produce quality products.
  • Lead activities on assigned production lines and maintain a safe, orderly work area.
  • Follow sampling procedures, enter data into the Statistical Process Control system, interpret the data, and make adjustments within process-control limits.
  • Operate and adjust machines within process limitations to produce plastic parts while maintaining machine efficiency and uptime.
  • Identify machinery repairs, report them using follow-up procedures, generate breakdown work orders, and document downtime.
  • Work with process technicians and support staff to maintain product quality and machine uptime.
  • Monitor blending equipment to ensure a proper, continuous feed to production lines.
  • Supply cartons and bags to production; move finished-product boxes from conveyors to trailers or staging areas; and remove unused or scrap packaging materials for storage or recycling.
  • Maintain accurate inventory throughout the production process.
  • Report shift activities and participate productively as part of a cross-functional team.
  • Participate in company safety programs and operate equipment safely and responsibly.
  • Coordinate with the Maintenance Department regarding equipment operation and needed repairs.
  • Maintain a clean and safe work area, grind scrap plastic for reuse, and inspect product according to procedure, including inspecting and entering a mold shot every 60 to 90 minutes.
  • Set up dies and machinery according to work-order specifications and set the prescribed temperature and time settings to mold or cast plastic materials.
  • Meet or exceed performance standards and continuously improve machine efficiency and uptime.
  • Ensure trainees follow established procedures when the trainer is absent.
  • Organize and prioritize work, complete assignments independently, and perform other duties as necessary.

About the Company

Novolex

Produces packaging products with sustainable focus

Novolex supplies a broad range of packaging products, including paper and plastic bags, food packaging, and other flexible packaging solutions. The company manufactures and delivers these materials with a focus on recyclability and sustainable practices to reduce environmental impact. It differentiates itself through a diversified, acquisition-driven portfolio and a commitment to recyclable packaging technologies, backed by Carlyle Group’s support under CEO Stan Bikulege. Its goal is to provide global, sustainable packaging solutions while continually improving environmental performance and responsible business practices.

Company size
1,001-5,000
Company stage
Not listed
Total funding
Not listed
Headquarters
Hartsville, SC
Founded
1976

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