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Caterpillar

Makes heavy machinery, engines and gas turbines

Manufacturing Engineer

Manufacturing EngineeringPosted on Nov 6
Full-timeHosur, Tamil Nadu, IndiaNo salary listed

About the Job

Requirements

  • A Bachelor's degree in Mechanical Engineering is required.
  • Eight to twelve years of manufacturing engineering experience, including New Product Introduction experience, is required.
  • Experience with artificial intelligence initiatives in a manufacturing environment, Internet of Things, and Industry 4.0 concepts is preferred.
  • Experience using Dataiku, Sidekick, and other artificial intelligence platforms to develop automations that simplify and streamline manufacturing operations is required.
  • Hands-on experience with data visualization and analytics tools such as Microsoft Power BI is required.
  • Strong understanding of manufacturing data structures, including Manufacturing Execution Systems, Enterprise Resource Planning systems, and shopfloor signals, is required.
  • Strong understanding of KPI frameworks, including Overall Equipment Effectiveness, First Pass Yield, Mean Time Between Failures, and Mean Time To Repair, is required.
  • Ability to build dashboards from raw data, interpret trends, drive decisions, and present insights to cross-functional teams is required.
  • Tool design experience with jigs, fixtures, and gauges is required.
  • Proficiency in CREO, SolidWorks, and AutoCAD is required.
  • Ability to manage multiple tasks and priorities is required.
  • Demonstrated leadership abilities and strong written and verbal communication skills to collaborate internally and externally across all organizational levels are required.
  • Strong interpersonal skills and the ability to work independently or in teams are required.
  • Skill in data collection, analysis, root cause investigation, and metrics is required.
  • Experience with SAP ERP and Manufacturing Execution Systems is preferred.
  • Advanced proficiency in Microsoft Office, Teamcenter, and Virtual Build is required.
  • Knowledge of mechanical and electrical manufacturing, assembly, and testing is required.
  • Engine assembly experience is preferred.
  • Automotive or engine assembly launch experience is required.
  • Experience with leak testing and torque tools is required.
  • Experience in complex environments such as robotics, automation, special-purpose machinery, material handling, and assembly equipment is desirable.
  • Proficiency in Lean Manufacturing and Continuous Improvement principles and methodologies is desirable.
  • Comprehensive knowledge of manufacturing concepts, especially engine assembly, engine testing, and painting processes, is desirable.
  • Experience integrating Power BI with Manufacturing Execution Systems, SAP, and Internet of Things platforms is desirable.
  • Experience creating real-time or near-real-time dashboards is desirable.
  • Experience using data models for predictive insights, beyond reporting, is desirable.

Responsibilities

  • Maintain and improve manufacturing processes and systems, and provide technical planning expertise throughout the manufacturing facility.
  • Design, develop, and implement manufacturing systems, operations, and machines to enable efficient and cost-effective product manufacture.
  • Provide specialist expertise in manufacturing technical areas including process releases, engine assembly, testing procedures, paint processing, assembly workflows, facility layout, work standards, and manufacturing development.
  • Coordinate and collaborate with staff on projects of varying scope.
  • Evaluate projects to define desired outcomes and identify logical, practical approaches, assessing cost, annual personnel requirements, equipment, available space, and other requirements.
  • Prepare feasibility studies and recommendations on proposed initiatives and their cost-effectiveness.
  • Use project results to support decisions on efficient manufacturing processes, methods, machinery, tools, equipment, services, and systems.
  • Follow established quality, cost-reduction, safety, and ergonomics standards, policies, and practices.
  • Drive New Product Introduction, digital manufacturing, artificial intelligence and Industry 4.0 initiatives, Lean transformation, productivity improvements, advanced tooling, automation, and smart factory solutions.
  • Develop and deploy data-driven manufacturing systems using Manufacturing Execution Systems, Industrial Internet of Things, and enterprise data platforms.
  • Design and implement interactive Microsoft Power BI dashboards and reports to monitor Overall Equipment Effectiveness, cycle time, downtime, bottlenecks, first-pass yield, defect trends, rework, and tool performance.
  • Enable real-time shopfloor visibility through integrated Manufacturing Execution System, Internet of Things, and Enterprise Resource Planning data pipelines.
  • Drive advanced analytics and artificial intelligence and machine learning initiatives, including predictive maintenance, quality prediction using process parameters, torque signature and leak-test data analytics, production optimization, and line balancing.
  • Translate data insights into actionable shopfloor improvements through closed-loop problem solving.
  • Identify and implement artificial intelligence and machine learning use cases aligned with manufacturing cost, quality, and delivery KPIs.
  • Work with information technology, data, and operations teams to build data models, validate insights, and deploy scalable solutions.
  • Implement Industrial Internet of Things connectivity for machines, tools, and testing equipment, and enable data acquisition, cleansing, and standardization for analytics.
  • Oversee the projection, assessment, specification, and procurement of new or replacement machine tools.
  • Provide engineering consultation on manufacturing processes, tooling and gauging requirements, and detailed cost and delivery analyses.
  • Design fixtures for assembly, pressing, and work holding, and develop specialized machining and assembly tools.
  • Develop and execute cost-reduction initiatives aligned with Lean Manufacturing principles.
  • Estimate design, processing, manufacturing, and inspection hours for tooling components to support final product delivery.
  • Use computer-aided design and engineering software to perform job functions.
  • Select materials for engine-assembly tools, including jigs and fixtures.
  • Analyze tooling failures and evaluate tool characteristics and operational requirements.
  • Plan factory layouts to optimize space utilization for rearrangements, new processes, or facility expansions; assess facility upgrades and contribute to assembly planning.
  • Develop and implement assembly processes in accordance with Concurrent Process and Product Development and New Product Introduction design changes.
  • Lead the transition of new products from engineering to manufacturing.
  • Address operational challenges involving ergonomics, safety, process efficiency, bottlenecks, and quality.
  • Manage projects to implement efficient, cost-effective systems that deliver high-quality products.
  • Coordinate application, procurement, processing, installation, and capability verification for new equipment.
  • Provide technical manufacturing support in process control and facilitate internal certification procedures.
  • Oversee procurement and integration of machine tools, controls, and related equipment to improve efficiency and economic operation.
  • Innovate production methods using Lean Engineering principles and improve shopfloor space utilization and operational flow.
  • Develop Advanced Product Quality Planning documentation, including assembly procedures, test protocols, bills of materials, process flows, and Failure Mode and Effects Analyses, in collaboration with cross-functional teams.
  • Implement assembly processes in compliance with Caterpillar standard operating procedures.

About the Company

Caterpillar

Makes heavy machinery, engines and gas turbines

Caterpillar makes construction and mining machines, diesel and natural gas engines, industrial gas turbines and locomotives for contractors, mines, energy companies and data center builders. It is the world's largest maker of construction and mining equipment, and its yellow Cat bulldozers and excavators work in nearly every country. Customers buy or rent machines through independent Cat dealers, while its engines and turbines generate electricity and push natural gas through pipelines. Caterpillar earns money from equipment sales and from the parts and repairs that dealers supply over a machine's working life. It was formed in 1925 when California's Holt and Best tractor companies merged, and it is based in Irving, Texas.

Company size
10,001+
Company stage
IPO
Headquarters
Irving, TX
Founded
1925

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