Tesla

Makes electric cars, robotaxis and grid batteries

Body in White Dimensional Process Engineer - Final Line, Body in White

Manufacturing EngineeringPosted on Nov 12

Full-timeFremont, CA, USANo salary listedIn-person

About the Job

Requirements

A degree in Mechanical Engineering, Industrial Engineering, or a related field, or equivalent experience.
At least 3 years of experience in automotive Body in White engineering, with emphasis on improving fit and finish for body components.
Proficiency in Geometric Dimensioning and Tolerancing principles, measurement techniques, and CATIA for designing and modifying tooling.
Experience designing jigs, fixtures, and gauges to improve fit and repeatability.
Understanding of manufacturing processes related to sheet metal forming, assembly, and welding, with a focus on fit and finish.
Ability to identify root causes and lead corrective actions using problem-solving methodologies.

Responsibilities

Deliver reports on performance metrics, critical issue status, and dimensional specification compliance to executive management.
Improve fit and finish across the final line using data-driven insights to enhance repeatability, while working with the body shop team to identify improvement opportunities.
Collaborate with cross-functional teams to understand fitters’ challenges; initiate and lead meetings to gather insights and requirements, and design strategies to simplify their work and improve final assembly quality.
Use Geometric Dimensioning and Tolerancing and CATIA to design, modify, and implement jigs, fixtures, and gauges; develop and maintain control plans to improve fit and repeatability.
Develop, validate, and incorporate total-vehicle Geometric Dimensioning and Tolerancing requirements, ensuring dimensional aspects meet or exceed expectations through design and process reviews.
Work with the quality team to identify fit and finish issues in closures and other components, and engineer solutions to improve overall quality.
Partner with suppliers and manufacturing teams to implement tooling techniques and solutions that improve fit and finish.
Develop and execute measurement plans for prototype and production body components, using metrology software to create and analyze measurement reports that inform process improvements.
Develop and maintain process documentation, standard operating procedures, and work instructions related to fit and finish improvement.
Assess industry best practices, emerging technologies, and methodologies, including Design for Manufacturing, packaging, and continuous improvement, and incorporate them into fit and finish initiatives.

Category	Manufacturing
Location	Fremont, California
Requisition ID	289614
Type	Full-time

Job Description

<p>We are seeking a highly motivated and proficient BIW Dimensional Process Engineer to join our dynamic engineering team, with a distinct focus on Final line within the body shop and supporting fit and finish concerns throughout the GA process. In this role, you will play a pivotal role in elevating the quality of our vehicles' exterior by designing and implementing jigs, fixtures, and gauges to improve fit and repeatability. Your deep understanding of GD&T, CATIA, and cross-functional collaboration will be vital in achieving superior fit and finish across our production line.</p>

Job Responsibilities

Deliver reports on performance metrics, critical issue status, and dimensional specification compliance to executive management, enabling informed decision-making at the highest level
Lead efforts in improving fit and finish across the final line, employing data-driven insights to enhance repeatability and working closely with the body shop team to identify opportunities for improvement
Collaborate with cross-functional teams to understand the challenges faced by fitters; initiate and drive meetings to gather insights and requirements, and design strategies that simplify their work and improve final assembly quality
Utilize expertise in GD&T and CATIA to design, modify, and implement jigs, fixtures, and gauges that enhance fit and repeatability; develop and maintain control plans to achieve superior fit and finish results
Develop, validate, and incorporate total vehicle Geometric Dimensioning & Tolerancing (GD&T) requirements, ensuring dimensional aspects meet or exceed expectations through active participation in design and process reviews
Collaborate closely with the quality team to identify fit and finish issues in closures and other components, engineering solutions that enhance overall quality
Partner with suppliers and manufacturing teams to implement innovative tooling techniques and solutions that drive fit and finish excellence
Develop and execute measurement plans for prototype and production body components, leveraging metrology software to create and analyze measurement reports that drive process enhancements
Contribute to the development and maintenance of comprehensive process documentation, standard operating procedures, and work instructions related to fit and finish enhancement
Continuously assess industry best practices, emerging technologies, and new methodologies including Design for Manufacturing, packaging, and continuous improvement to incorporate into fit and finish initiatives

Job Requirements

Degree in Mechanical Engineering, Industrial Engineering, or a related field or equivalent experience
Demonstrated experience (3 years) in automotive BIW engineering, with a strong emphasis on fit and finish enhancement for body components
Proficiency in GD&T principles, measurement techniques, and CATIA for designing and modifying tooling
Exceptional problem-solving skills, with a proven track record of designing jigs, fixtures, and gauges to improve fit and repeatability
Solid understanding of manufacturing processes related to sheet metal forming, assembly, and welding, with a focus on achieving exceptional fit and finish results
Effective communication skills to collaborate with multidisciplinary teams, suppliers, and stakeholders
Proficiency in problem-solving methodologies, with a demonstrated ability to identify root causes and lead corrective actions

About the Company

Tesla

Makes electric cars, robotaxis and grid batteries

Tesla makes electric cars and batteries that store power for homes and utilities, and it develops self-driving software and humanoid robots. In 2023, its Model Y became the first electric vehicle to rank as the world's best-selling car. Buyers order the Model 3 sedan, Model Y SUV, or Cybertruck pickup directly from Tesla instead of through dealers, and they charge on its Supercharger fast-charging network. It also sells Megapack and Powerwall batteries, runs a robotaxi service, and charges drivers a monthly fee for self-driving software that still needs their supervision. Tesla was founded in 2003, with Elon Musk as its lead early investor and a recognized co-founder, and it is based in Austin, Texas.

Company size: 10,001+
Company stage: IPO
Headquarters: Austin, TX
Founded: 2003

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