Tesla

Makes electric cars, robotaxis and grid batteries

Lead Manufacturing Engineer - Cell Manufacturing, Test Equipment Development

Manufacturing EngineeringConfirmed live in the last 24 hours

Full-timeFremont, CA, USANo salary listed

About the Job

Requirements

A degree or equivalent experience in Mechanical, Manufacturing, Mechatronics Engineering, or another engineering discipline, with more than 5 years of relevant experience in a high-volume manufacturing environment.
Experience with equipment using power electronics and test systems, including hands-on experience in pilot and high-volume manufacturing, practical knowledge of Electrical and Electronics Engineering, selection of related hardware, instrumentation, and software.
Demonstrated experience solving complex electromechanical and software system issues with limited documentation, debugging, building process know-how, and initiating improvement projects.
Strong understanding of engineering fundamentals and the ability to apply them to manufacturing process development.
Structured thinking and problem-solving abilities, demonstrated through root cause analysis using a data-driven approach.
3D CAD design experience in production equipment, including creating and validating layouts, tooling drawings, and pneumatic and electrical schematics.
Availability for domestic and international travel as required.

Responsibilities

Drive design, development, commissioning, and ramp-up of manufacturing equipment, including power electronics and test systems used in custom high-speed manufacturing, and qualify equipment using statistically valid data sets and workflows.
Collaborate as the equipment expert to ensure production lines run safely and efficiently and produce high-quality parts.
Own equipment-related process improvement as a subject matter expert, including detailed troubleshooting and root cause analysis.
Drive manufacturing ramp-up by characterizing equipment baselines and improving equipment performance with power electronics and test systems; ensure manufacturing lines meet overall equipment effectiveness goals.
Troubleshoot and recover processes using programmable logic controllers, human-machine interfaces, or tool management software, and implement changes and improvements.
Build training materials, maintenance routines, and related equipment life-cycle management documentation.
Lead safety and ergonomic improvements to production equipment that meet or exceed regulations or best practices.
Identify critical equipment spare parts and ensure sufficient coverage to prevent extended downtime.
Develop equipment specifications and process flow diagrams; provide direction and mentorship to third-party machine and automation suppliers and/or the internal machine-building team; participate in supplier and internal equipment factory and site acceptance testing.
Develop and manage failure mode and effects analyses and risk assessments to prioritize process and equipment improvement projects and ensure adequate metrology and controls are in place.

Desired Qualifications

Knowledge of battery cell technology.
Experience with statistical software such as JMP.
Experience with programmable logic controller programming.

Category	Manufacturing
Location	Fremont, California
Requisition ID	266008
Type	Full-time

Job Description

<p>Tesla’s world-class Cell Manufacturing Engineering team is looking for a highly-motivated and experienced Manufacturing Engineer for an exciting new project.  This engineer is expected to be or become a manufacturing expert in the field of power electronics and test applications and will be involved in the design, development, commissioning and ramping of high-speed automated equipment, while working in a cross-functional team to test, validate, and roll-out process and product design changes. </p><p>The battery cell is a critical component in Tesla vehicles and storage systems. This role will have the opportunity to make meaningful contributions to our products.  The work environment is demanding, fast-paced and incredibly exciting.  The ideal candidate should be ready to push their limits, as they join in highly motivated and capable team to make unbelieve things into reality.</p>

Job Responsibilities

Drive design, development, commissioning, and ramp of manufacturing equipment including but not limited to power electronics and test systems used in custom high speed manufacturing and qualify them using statistically valid data sets and workflow
Work collaboratively as the equipment expert to ensure production lines run in a safe, efficient manner producing high quality parts
Become owner / subject matter expert to drive equipment-related process improvement including detailed troubleshooting and root cause analysis
Drive manufacturing ramp by characterizing baseline and improving performance of equipment with power electronics and test systems; ensure manufacturing lines meet OEE goals
Troubleshoot and recover processes using PLC, HMI, or tool management software, and implement changes/improvements
Build training material, maintenance routines, and related documentation for equipment life cycle management
Lead safety and ergonomic improvements to production equipment which meets or exceeds regulations or best practices
Identify equipment critical spare parts and ensure sufficient coverage to prevent extended downtime situations
Develop equipment specifications and process flow diagrams. Provide direction and mentorship to third party machine/automation suppliers and/or Tesla internal machine building team; participate in supplier/internal equipment FAT and SAT
Develop and manage FMEA / risk assessments to prioritize process and equipment improvement projects and ensure adequate metrology and controls are in place

Job Requirements

Degree or Equivalent Experience in Mechanical, Manufacturing, Mechatronics Engineering or another engineering discipline, with more than 5 years of relevant experience in a high volume manufacturing environment
Experience in equipment using power electronics and test systems. Strong hands-on experience with pilot and high-volume manufacturing including practical knowledge of Electrical and Electronics Engineering, selection of related hardware (pogo-pins, pressure transducers, temperature controllers, current meters, etc.), instrumentation and software
Demonstrated experience solving complex electromechanical and software system issues with limited documentation to debug, build process know-how, and kick off improvement projects
Strong understanding of engineering fundamentals and ability to apply them towards manufacturing process development
Structured thinking and problem solving abilities. Proven through a number of root cause analysis following a data driven approach, statistical software (JMP) a plus
3D CAD design experience in production equipment, creating/validating layouts, tooling drawings, pneumatic and electrical schematics. Experience with PLC programming a plus
Availability for travel domestic/international as required; knowledge and understanding of Battery Cell technology a plus

About the Company

Tesla

Makes electric cars, robotaxis and grid batteries

Tesla makes electric cars and batteries that store power for homes and utilities, and it develops self-driving software and humanoid robots. In 2023, its Model Y became the first electric vehicle to rank as the world's best-selling car. Buyers order the Model 3 sedan, Model Y SUV, or Cybertruck pickup directly from Tesla instead of through dealers, and they charge on its Supercharger fast-charging network. It also sells Megapack and Powerwall batteries, runs a robotaxi service, and charges drivers a monthly fee for self-driving software that still needs their supervision. Tesla was founded in 2003, with Elon Musk as its lead early investor and a recognized co-founder, and it is based in Austin, Texas.

Company size: 10,001+
Company stage: IPO
Headquarters: Austin, TX
Founded: 2003

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