Tesla

Makes electric cars, robotaxis and grid batteries

Mechanical Design Engineer - Aerodynamic Prototype

Design EngineeringConfirmed live in the last 24 hours

Full-timeHawthorne, CA, USANo salary listedIn-person

About the Job

Requirements

A Bachelor's Degree in Mechanical Engineering, Physics, or Aerospace Engineering, or equivalent experience.
Expertise in creating, simplifying, and managing complex surface geometry within computer-aided design software, preferably CATIA.
Ability to work in a fast-paced, dynamic product development team.
Proactive approach to improving processes and driving projects, with examples provided.
Strong understanding of rapid prototyping methods.
Strong interpersonal and communication skills, resourcefulness, and time-management skills.
Ability to balance tight deadlines with demanding engineering requirements and maintain professional working relationships with internal and external teams.

Responsibilities

Design and create build plans for wind tunnel models that align with aerodynamicists’ test plans and program deliverables.
Identify and secure resources to build test properties.
Execute build plans by designing, releasing, and coordinating the build of test properties for wind tunnel and on-vehicle tests.
Perform hand calculations and finite element analysis to justify mechanical design decisions for models.
Assist in developing and validating novel airflow management features or systems on full-size and scale test hardware.
Work with engineers, suppliers, model makers, and fabricators to create, assemble, instrument, and test high-fidelity wind tunnel models and physical mockups.
Innovate, develop, and continuously improve processes.

Desired Qualifications

Expertise in complex surface geometry creation, simplification, and data management within computer-aided design software, preferably CATIA.

Category	Engineering & Information Technology
Location	Hawthorne, California
Requisition ID	265247
Type	Full-time

Job Description

The Mechanical Design Engineer role within the Aerodynamic Prototype team will support the design, build & test of physical models in coordination with the Aerodynamics Engineering team. Tesla places a strong emphasis on vehicle aerodynamic optimization, not only for efficiency & range, but for wind noise as well. Our group works closely with Design & other engineering groups to achieve maximum performance with minimal compromise to other attributes. The Aerodynamic Prototype team is small, highly motivated & thrives in our rapid engineering environment. This role offers the rare opportunity to participate in the development of new & genuinely cutting-edge vehicles. You must have a genuine passion for engineering the best EVs in the world. The candidate must have strong interpersonal & communication skills. They must be able to balance tight deadlines with demanding engineering requirements. Additionally, they must establish & maintain a professional working relationship with external & internal teams, including model makers, machinists, aerodynamicists as well as hardware & software engineers.

Job Responsibilities

Design & create build plans for wind tunnel models that align with the aerodynamicists’ test plans & program deliverables
Identify & secure resources to build test properties
Execute build plans by designing, releasing & coordinating the build of test properties for wind tunnel & on-vehicle tests
Perform hand calculations & FEA to justify mechanical design decisions for models
Assist in developing & validating novel airflow management features or systems on full size & scale test hardware
Work with engineers, suppliers, model makers & fabricators to create, assemble, instrument & test high fidelity wind tunnel models & physical mockups
Innovate, develop & improve processes continuously

Job Requirements

Bachelor's Degree in Mechanical Engineering, Physics, or Aerospace Engineering, or equivalent experience
Expertise in complex surface geometry creation, simplification & data management within CAD software - preferably CATIA
Embrace a fast-paced dynamic team working in a product development environment
Must be proactive in improving processes & driving projects, examples of this should be provided
Strong understanding of rapid prototyping methods
Excellent communicator, resourceful & mindful of time management

About the Company

Tesla

Makes electric cars, robotaxis and grid batteries

Tesla makes electric cars and batteries that store power for homes and utilities, and it develops self-driving software and humanoid robots. In 2023, its Model Y became the first electric vehicle to rank as the world's best-selling car. Buyers order the Model 3 sedan, Model Y SUV, or Cybertruck pickup directly from Tesla instead of through dealers, and they charge on its Supercharger fast-charging network. It also sells Megapack and Powerwall batteries, runs a robotaxi service, and charges drivers a monthly fee for self-driving software that still needs their supervision. Tesla was founded in 2003, with Elon Musk as its lead early investor and a recognized co-founder, and it is based in Austin, Texas.

Company size: 10,001+
Company stage: IPO
Headquarters: Austin, TX
Founded: 2003

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