Warp Changer

Find your more with Mohawk!
 

At Mohawk Industries, we’re committed to more – more customer solutions, more process improvements, more sustainable manufacturing and more opportunities for our people.

As a Fortune 500, global flooring leader with some of the best-known brands in the industry, Mohawk is a great place to start or develop your career with an emphasis on more of what’s important to you. Come find your “more” with Mohawk!

Removes/replaces loom beams using tie-in equipment.  Other duties as assigned by management.

1. Check warp out paper for warp outs.

1. Remove empty beam from loom. After loom bolts are out of gear, use the breaker bar to spin loom over to get angle on the bolts, so they can be loosened.
2. Install loom beam by spinning loom over from FA side while using the breaker bar.

1. Take empty beam to storage area.
2. Grease/oil harness drives, bearings, and beam stand at each warp out. Clean under the loom
3. Remove oil pads from underneath tappet housing and loom, scrape grease, oil and clippings from underneath loom and tappet housing.  Sweep floor, mop underneath loom, beam area and tappet housing.  Put out wet floor sign and remove wet floor sign after the floor has dried.
4. Determine loom beam to be used and remove loom beam from inventory, using computer.
5. Use warp truck to transport loom beam from storage area to loom.
6. Load new loom beam in loom.
7. Rack and tie beams.
8. Break down tie frame.
9. Pull knots through drop wires, heddles and reed.
10. Repair broken ends, remove loom safety pin, start loom, and check quality.
11. Enter information in computer system.
12. Performs reties, as needed.
13. Assists personnel in drawing reeds.
14. Change battery in warp truck as needed, and at least once per shift.
15. Empty mop bucket at end of each shift.
16. Use beam gear hand truck to remove beam gear.
17. Use waste pull off machine to remove waste from beams.  If waste pull off machine is not operational: pull waste from loom beam if less than 50 yards (two-person job).  Cut waste off loom beam if more than 50 yards. 
18. Assist Material Coordinators by staging fill yarn at looms, as needed.

1. Follow procedures for using Warp Truck down loom aisles:
   1. Ensure no equipment is on the aisle that is not in use, or it has been moved at least three looms away.
   2. If Warp Changers are working at a loom (tying, racking, etc..) then the looms on the left and right, and up to three looms behind, may only be leased out and clamped until. 
2. The employee removing/inserting beams should start with the highest numbered loom first and then work their way down to the smallest numbered loom.  (Example… 914, 906, then 905.)

1. General Duties
1. Participate in Safety programs and Neighborhood Watch.
2. Works safely and orderly.
3. Notify supervision of any hazardous or unsafe conditions.
4. Maintains clean and orderly work area.

1. 1. 1. Keep grease and yarn off FA and SU side of loom.  Keep yarn and grease off catwalk and floor.  All yarn waste must go inside the string waste can at loom.

1. Perform all necessary miscellaneous work pertaining to the above job duties.
2. Any other duties assigned by management.
3. Operates the Pull Off Machine safely and follows procedures.

EDUCATION/EXPERIENCE PREREQUISITES:

Mandatory – Must be able to read and write in manner indicated on application.

Preferred – Prior experience as a Weaver or Beamer Operator.

OTHER REQUIREMENTS:

Must be able to work assigned schedule.  Must be self-motivated.  Ability to legibly fill out forms/check sheets. Ability to perform mathematical calculations, such as addition and subtraction.  Knowledge of weaving procedures, quality assurance standards and product specifications.  Ability to learn job specific computer skills.  Ability to obtain powered industrial equipment license. Must complete basic weaver training.

SUPERVISION RECEIVED:

Reports to the Shift Supervisor and works with minimum amount of supervision.

DIRECTION EXERCISED:

Limited to personal activities required to perform job duties.

• Must maintain high standards for work quality and safety.
• Must be able to determine and execute work priorities to maximize production and minimize machine down time.
• Must be able to communicate clearly and effectively with other members of the Weaving team, including Loom Fixers and other Technicians, Weavers, and Material Coordinators.
• Knowledge of job-related safety requirements.

• Ability to safely operate weaving machines, including starting and stopping the machine, threading yarn breaks, Drop wires and drop wire plugs and tying knots.

• Must be able to work independently and as a member of a two, three or four-person team.
• Must be able to follow a series of complex and specific steps to rack and tie correctly.
• Basic computer knowledge to enter data into inventory tracking software. 
• Ability to trouble shoot and take steps to correct issues and maximize efficiency.
• Ability to perform detailed work with yarn, including placing ends correctly through a series of small openings.

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This job description supersedes all previous job descriptions for this position.

Approvals (as appropriate):

  Weaving Dept. Manager             Date                                           H. R. Manager                             Date                   

  Plant Manager                                Date                                         MPACT Coordinator                    Date                                                 

I have read and understand the Warp Changer Job Description and will work safely while performing job duties.

      Print Employee Name                                 Employee Signature                                Date

Mohawk Industries is a leading global flooring manufacturer that creates products to enhance residential and commercial spaces around the world. Mohawk’s vertically integrated manufacturing and distribution processes provide competitive advantages in the production of carpet, rugs, ceramic tile, laminate, wood, stone and vinyl flooring. Our industry-leading innovation has yielded products and technologies that differentiate our brands in the marketplace and satisfy all remodeling and new construction requirements. Our brands are among the most recognized in the industry and include American Olean, Daltile, Durkan, IVC, Karastan, Marazzi, Mohawk, Mohawk Home, Pergo, and Quick-Step. During the past decade, Mohawk has transformed its business from an American carpet manufacturer into the world’s largest flooring company with operations in Australia, Brazil, Canada, Europe, India, Malaysia, Mexico, New Zealand, Russia and the United States.

Mohawk Industries, Inc. is an Equal Opportunity Employer including disability/veteran committed to an inclusive workplace and a proud Drugs Don’t Work participant.