Staff Mechanical Design Engineer
Tesla
Staff Mechanical Design Engineer
Tesla
Makes electric cars, robotaxis and grid batteries
| Category | Engineering & Information Technology |
|---|---|
| Location | Palo Alto, California |
| Requisition ID | 253168 |
| Type | Full-time |
Design mechanical packaged semiconductor components and assemblies
Conduct mechanical design analysis including thermal, CFD, structural, design for assembly, and design for test
Solve electronics packaging issues including electrical isolation, sealing, thermal management, interconnection, shock and vibration management, electromagnetic interference (EMI), RF communications, etc.
Develop engineering test plans for designs. Conduct failure analyses to determine root causes and mitigations
Create drawing packages and manufacturing instructions for parts and assemblies
Assist in engineering prototype builds and component fabrication
Collaborate with other mechanical, systems, electrical, digital control, manufacturing, industrial design, and reliability/test engineers to take designs from a clean sheet through prototypes and into volume production
Bachelor's Degree in Mechanical Engineering, or equivalent experience
Minimum 8 years of related industry experience, with experience managing direct reports or leading a small team
Deep understanding of mechanical engineering fundamentals (heat transfer, fluids, statics, dynamics, structural design, GD&T)
Significant experience designing and building mechanical assemblies. Experience shipping products into volume production
Material science knowledge of materials used in electronics packaging (metals, insulators, plastics, connectors, gaskets, thermal interface materials, potting, etc.)
Proficiency using 3D mechanical design tools (e.g. CATIA, Pro-E, NX) and evaluating results from analysis tools (e.g. COMSOL, ANSYS Icepak, StarCCM). Experience using PLM systems to manage engineering changes, deviations, BOM structuring, etc.
Experience with environmental, reliability, safety, and industry standard requirements for automotive, consumer, industrial, or residential products
Experience with high-volume manufacturing processes such as injection molding, stamping, diecasting, etc. Knowledge of design for reliability and design for manufacturability concepts. Experience managing suppliers from preliminary design/DFM thru volume production.
Working knowledge of Matlab and/or Python
Basic understanding of electrical design fundamentals, familiarity with PCBAs and PCBA components, and high voltage mechanical design
Tesla makes electric cars and batteries that store power for homes and utilities, and it develops self-driving software and humanoid robots. In 2023, its Model Y became the first electric vehicle to rank as the world's best-selling car. Buyers order the Model 3 sedan, Model Y SUV, or Cybertruck pickup directly from Tesla instead of through dealers, and they charge on its Supercharger fast-charging network. It also sells Megapack and Powerwall batteries, runs a robotaxi service, and charges drivers a monthly fee for self-driving software that still needs their supervision. Tesla was founded in 2003, with Elon Musk as its lead early investor and a recognized co-founder, and it is based in Austin, Texas.
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