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Novolex

Produces packaging products with sustainable focus

Plant Manager

Full-TimeDeadline 9/8/27
$160k - $200k/yr+ Bonus
Senior
Bachelor's
Alsip, IL, USA
In Person
Manufacturing & Production Operations

About the job

Requirements
  • A minimum of 5 years of plant management-level experience in manufacturing and operations.
  • Well-rounded operations management experience, including a deep understanding of operations tactics, lean manufacturing, continuous improvement strategies and best practices, and process discipline.
  • Knowledge of production processes, raw materials, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.
  • A track record of excellent judgment and decision-making ability.
  • The ability to work successfully toward company goals in an environment requiring creativity and latitude.
  • The ability to set and communicate expectations and directives effectively to manufacturing staff.
  • Results-driven, analytical, self-motivated, and detail-oriented, with the ability to logically identify alternative solutions or approaches to complex problems.
  • Accountability at the plant management level and a strong track record of successful execution.
  • Demonstrated success as an innovative manufacturing leader.
  • The ability to manage operations efficiently and effectively, with excellent verbal, written, and presentation skills.
  • The ability to maintain confidentiality regarding personnel, processes, and other business matters.
  • The ability to develop professional working relationships with customers, peers, and employees.
Responsibilities
  • Oversee the overall day-to-day operation, leadership, and management of a manufacturing plant.
  • Oversee departments responsible for manufacturing products cost-effectively and within industry quality standards.
  • Report regularly on plant performance to the Segment Operations Leader.
  • Support and lead continuous improvement projects and A3 project reporting.
  • Ensure employee safety and safety compliance.
  • Oversee product quality and customer satisfaction through order fulfillment.
  • Improve manufacturing processes and management methods to enhance plant performance, workflow optimization, and efficiency.
  • Manage plant engineering and maintenance, including equipment and facilities.
  • Manage inventory and materials.
  • Plan and implement capital projects.
  • Lead and manage continuous improvement projects and reporting.
  • Own the overall budget, spending, and headcount.
  • Assess, manage, and direct the activities of plant supervisors and other personnel.
  • Coordinate with departments and personnel across the site to ensure efficient plant operations.
Desired Qualifications
  • A college degree in an engineering and/or business management discipline.

About the company

Novolex makes a wide range of packaging products, including paper and plastic bags, food packaging, and other flexible packaging solutions. These products are manufactured and supplied to customers, with a focus on using recyclable and sustainable materials and technologies to reduce environmental impact. The company grows by acquiring other packaging businesses to broaden its offerings and capabilities, applying its manufacturing and sustainability know-how across its portfolio. Its goal is to provide broad, sustainable packaging solutions to customers worldwide while continuously improving environmental performance and responsible business practices.

Company Size

1,001-5,000

Company Stage

N/A

Total Funding

N/A

Headquarters

Hartsville, South Carolina

Founded

1976

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Simplify's Take

What believers are saying

  • April 1, 2025 combination expanded customer reach across U.S., Canada, Mexico, and Europe.
  • Novolex is adding recycling and molded-fiber capabilities, including Indiana film recycling.
  • Leadership additions in 2025 and 2026 signal aggressive operational and commercial restructuring.

What critics are saying

  • May and August 2026 plant closures eliminated 245 jobs, exposing demand weakness.
  • Henrico closure starts July 14, 2026; South Carolina thermoforming shutdown follows August 2026.
  • Integration failures after the $6.7 billion Pactiv acquisition can destroy margins through 2027.

What makes Novolex unique

  • April 1, 2025 Pactiv Evergreen deal created 250 brands and 39,000 SKUs.
  • Novolex spans fiber, resin, film, and recycled-content substrates across North America.
  • Dan Debicella joined June 24, 2026 to tighten commercial execution and integration.

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Benefits

  • Health Insurance
  • Dental Insurance
  • Vision Insurance
  • Health Savings Account/Flexible Spending Account
  • Paid Vacation
  • Paid Sick Leave
  • Paid Holidays
  • Parental Leave
  • Wellness Program
  • 401(k) Retirement Plan
  • 401(k) Company Match
  • Tuition Reimbursement

Company News

PR Newswire
Oct 8th, 2026
Evergreen by Novolex to debut SmartPour(R) dry filling machine and preview EverIQ digital platform at PACK EXPO International 2026.

Evergreen by Novolex to debut SmartPour(R) dry filling machine and preview EverIQ digital platform at PACK EXPO International 2026. Oct 08, 2026, 09:00 ET SmartPour(R) debuts alongside EverIQ(TM), a digital platform connecting cartons, equipment and operational data CHARLOTTE, N.C., Oct. 8, 2026 /PRNewswire/ - Evergreen by Novolex will debut its SmartPour dry filling machine at PACK EXPO International, October 18-21, 2026, at McCormick Place in Chicago. Built to pair with the company's SmartPour carton, the precision-engineered machine brings speed, accuracy and consistency to dry ingredient packaging lines. The SmartPour dry filling machine is engineered to transform both packaging lines and the consumer experience, helping manufacturers eliminate messy spills and inconsistent fills. Running 50 cartons per minute, it is designed to replace the dry filling equipment many manufacturers use today. Evergreen by Novolex will also offer an early look at EverIQ(TM), a digital platform that is designed to connect cartons, filling equipment and operational data in a single ecosystem. Planned capabilities include predictive maintenance to reduce unplanned downtime, AI-powered troubleshooting and quality monitoring, and continuous improvement insights to help lower scrap and improve consistency. SmartPour cartons offer an easy-to-pour and resealable closure, making them ideal for dry, pourable products such as premium cereals, crackers, snacks, baking ingredients, pet food, powders and formulas. The cartons eliminate the plastic bag insert, preventing messy, bag-in-box spillage, while the resealable closure and barrier technology help keep contents fresh. Their sturdy design holds its shape, improving shelf visibility and protecting packaging integrity through home delivery. Together, the machine and carton give manufacturers a complete, purpose-built system: precision equipment paired with a proven package, designed to work together from the filling line to the shelf. "We have more than 70 years of experience manufacturing gable top cartons and the filling equipment that runs them," said Marco Hilty, President, International, Industrial & Beverage, Novolex. "With SmartPour, we're applying decades of equipment expertise to an entirely new machine for the next generation of dry, pourable packaging. As we continue to innovate, we're also developing digital solutions like EverIQ that are designed to help customers optimize performance, improve quality and gain greater insight into their operations." Attendees will get their first look at the new SmartPour dry filling machine in action at booth N-5130. The booth will also feature the N-200 school milk carton filler and a sneak peek of EverIQ. About Evergreen by Novolex Evergreen by Novolex is a trusted, integrated packaging partner for beverage and food manufacturers. Building on more than 70 years of experience in gable-top cartons and filling systems, Evergreen delivers a complete offering of cartons, closures, filling equipment, OEM parts, training and service, along with connected technologies that help customers run efficiently and protect product quality. Learn more at www.Novolex.com/evergreen. Media Contact SOURCE Novolex

Plastics News
Oct 7th, 2026
Novolex opens new packaging innovation center in Texas.

Novolex opens new packaging innovation center in Texas. October 07, 2026 02:48 PM EDT Plastics packaging maker Novolex is opening a new center in Texas to allow customers and company employees to help develop new products. Unlock a selection of free stories, preferred subscription rates, and daily newsletters. North American resin markets have swung sharply back in buyers' favor - Polymer Points explains why prices are falling, what it means for virgin and recycled resins, and whether producers can make the next round of increases stick.

PR Newswire
Oct 6th, 2026
Novolex opens new Applied Innovation Center in Roanoke, Texas.

Novolex opens new Applied Innovation Center in Roanoke, Texas. Oct 06, 2026, 11:21 ET A facility built to take the guesswork out of packaging decisions CHARLOTTE, N.C., Oct. 6, 2026 /PRNewswire/ - Novolex(R), a leading manufacturer of food, beverage and specialty packaging, has opened its new Applied Innovation Center (AIC) in Roanoke, Texas. The AIC gives customers and Novolex teams a hands-on space to train, innovate, prototype, and demonstrate how the company's products perform in real-world environments, shortening the path from concept to shelf. The 17,500-square-foot facility is built around five simulated market environments, including foodservice, grocery, retail, café and bakery, and QSR settings, plus a dedicated prototype room for onsite forming, sealing, and printing. Novolex teams and customers can work together to test packaging solutions, compare options, and confidently select the right products for their business. "The Applied Innovation Center is where packaging concepts become customer solutions," said Stan Bikulege, Chairman and Chief Executive Officer of Novolex. "Our customers are making bigger packaging decisions faster than ever, balancing cost, performance and sustainability. With our full portfolio in front of them and our people beside them, the AIC helps them make those decisions with confidence and data to back them up. It reflects who Novolex is: a partner committed to helping our customers create value, grow their business and win in the marketplace." With one of the most diverse substrate offerings in the packaging industry, spanning fiber, resins, recyclable, compostable, and specialty solutions across more than 250 brands and 39,000 SKUs, Novolex built the AIC to put that breadth of choice directly in customers' hands. Visitors can explore, compare, and stress-test packaging options across realistic foodservice, grocery, and retail settings, backed by expert-led guidance from Novolex specialists. "Sustainable packaging only earns its place if it performs," said Adrianne Tipton, Chief Innovation & Sustainability Officer at Novolex. "The AIC lets our R&D teams put new materials and designs through the conditions they will actually face before a customer makes a packaging decision at scale. That is how innovation moves from the lab to a proven solution our customers can adopt with confidence." Customers interested in seeing the Applied Innovation Center firsthand can contact their Novolex sales representative to schedule a visit. About Novolex Novolex is a leading manufacturer of food, beverage, and specialty packaging that supports multiple industries, including foodservice, restaurant delivery and carryout, food processing, grocery and retail, and industrial sectors. Our innovative product portfolio is designed to meet the diverse needs of businesses worldwide and the millions of customers they serve. Through continuous investment in research and development, we are committed to engineering more sustainable choices for the future. Our extensive manufacturing network spans North America and Europe, including a world-class plastic film recycling center. Discover more about Novolex, our 20,000+ family members and our commitment to innovation and sustainability at www.novolex.com. SOURCE Novolex

PR Newswire
Sep 23rd, 2026
Falconi EDGE 2026 highlights how manufacturers are turning new ideas into operational performance.

Falconi EDGE 2026 highlights how manufacturers are turning new ideas into operational performance. Falconi US Sep 23, 2026, 10:05 ET The third annual event brought nearly 250 manufacturing and technology leaders to Chicago and recognized Novolex, McCain, and Squint for advancing manufacturing performance. CHICAGO, Sept. 23, 2026 /PRNewswire-PRWeb/ - Falconi US hosted the third annual Falconi EDGE on September 15 at RPM Events on the Chicago River, bringing together nearly 250 manufacturing and technology leaders to explore how new technologies, ideas, and approaches are being translated into operational performance. Attendees included leaders from McCain, Conagra, Ingredion, McCormick, SC Johnson, Rockwell, and ITW, among many others. "Manufacturing is changing quickly, and there's a lot of conversation around what's possible," said Bernardo Miranda, Senior Partner at Falconi US. "What makes EDGE special is having people in the room who are facing the same challenges, have been through them, or have ideas and experiences to share." Built around the theme "Bringing the Impossible to the Shop Floor," EDGE 2026 explored how manufacturers are applying technology and new approaches to asset management, frontline knowledge, workforce development, and operational performance. Lucas Fernandes, VP of Solutions Engineering at Tractian, explored AI adoption, enterprise asset risk management, and what's next for manufacturing, drawing on Tractian's work applying technology to equipment health and asset reliability. Devin Bhushan, Founder and CEO of Squint, examined how industrial AI can capture frontline knowledge and make it more accessible and actionable to the people doing the work. The conversation expanded beyond technology during a panel featuring Jeff Winter, VP of Commercial Strategy at Belden; Vince Ambrosino, a Falconi Advisory Board Member whose leadership career spans McCain Foods, PepsiCo, and Suntory; and Gabriel Alves Rodrigues, Partner at Falconi US. Titled "From Possibility to Performance: The Future of Labor, Materials & Operational Excellence," the discussion explored workforce, leadership, management systems, and execution. Falconi also presented its annual Performance EDGE Awards, recognizing organizations and technology partners for distinct contributions to manufacturing performance. Novolex received the Performance EDGE Activation Award, accepted by Andrew Joyner, for its relentless pursuit of operational excellence. McCain received the Performance EDGE Acceleration Award, accepted by Daniel Camargos, for accelerating performance through tailored improvement initiatives that were refined and scaled across its North American operations. Devin Bhushan of Squint accepted the Performance EDGE Enabler Award for technology that has made a significant impact in enabling companies to drive better performance across manufacturing operations. The awards reflect the kind of work at the heart of EDGE, taking new ideas, approaches, and technologies and putting them to work in real manufacturing environments. Through EDGE, Falconi US brings leaders together to share what they're seeing, what's working, and what it will take to keep improving performance. About Falconi US Falconi US is a management consultancy focused on operational performance in manufacturing, translating boardroom strategy into plant-floor execution and financial results for leaders from CFOs and COOs to plant managers. It is an independently owned and operated subsidiary of Falconi, a Brazilian consultancy with more than 40 years of global operations and supply-chain expertise. Falconi US was named to Business Insider's America's Top Management Consulting Firms 2026, an inaugural ranking based on a survey of more than 25,000 professionals who work directly with consulting firms. Learn more at falconi-PRWeb.com. Media Contact SOURCE Falconi US

Plastics News
Aug 5th, 2026
Novolex shuttering South Carolina thermoforming plant.

Novolex shuttering South Carolina thermoforming plant. August 05, 2026 11:31 AM EDT Novolex Holdings LLC, through its Pactiv LLC subsidiary, is closing another thermoforming plant, this time in southeastern South Carolina near Augusta, Ga. All Access Subscriber Exclusive North American resin markets have swung sharply back in buyers' favor - Polymer Points explains why prices are falling, what it means for virgin and recycled resins, and whether producers can make the next round of increases stick.