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Applied Materials

Builds equipment for chip and display factories

Cleaning Contamination Control & Validation Engineer

Quality EngineeringConfirmed live in the last 24 hours
Full-timeSanta Clara, CA, USA

About the Job

Requirements

  • A bachelor's degree in Materials Science, Mechanical Engineering, Chemistry, Physics, or a related technical field is required.
  • A minimum of 7–10 years of experience in a related semiconductor field is required, preferably in semiconductor fabrication.
  • Experience with semiconductor fabrication environmental, health monitoring, and testing methodologies is required.
  • Demonstrated experience authoring validation protocols and contamination control documentation is required.
  • Strong working knowledge of Failure Mode and Effects Analysis (FMEA), risk management frameworks, and control plans is required.
  • Familiarity with cleanroom protocols, Semiconductor Equipment and Materials International (SEMI) standards, International Organization for Standardization (ISO) standards, and equivalent regulatory requirements is required.
  • The ability to lead cross-functional teams and drive alignment across diverse stakeholder groups is required.
  • Excellent written and verbal communication skills and the ability to translate technical requirements for non-technical audiences are required.
  • An advanced degree (M.S. or MBA) in a relevant field is listed as a qualification.
  • Certification in Quality Engineering (CQE), Quality Management (CQM), or equivalent is listed as a qualification.
  • Six Sigma certification and proficiency with quality management systems (QMS) are listed as qualifications.

Responsibilities

  • Partner with and support Engineering to develop cleaning methods and contamination control solutions for current and advanced node equipment based on physics, material interactions, and chemical reactions.
  • Map the end-to-end flow from supply chain and manufacturing processes to field operations to identify potential contamination introduction points.
  • Conduct risk assessments (FMEA) at each process stage, including supplier, incoming inspection, manufacturing in-process, packaging, shipment, and customer stages.
  • Define contamination categories relevant to each stage and equipment set, including metallic, hydrocarbon, organic particulate, chemical, and cross-contamination categories.
  • Work with stakeholders to identify potential solutions for current and advanced nodes and apply defense lines where applicable to control contamination.
  • Support Engineering in qualifying cleaning processes and contamination control requirements at part, module, and system levels for new technology.
  • Maintain a live risk register and ensure timely remediation of identified gaps.
  • Handle customer escalations related to cleaning and contamination issues.
  • Develop, evaluate, and qualify new contamination detection, measurement, and monitoring methods and tools across process stages.
  • Incorporate contamination inspection and detection tools according to needs across process stages, working with Engineering and Manufacturing.
  • Drive improvements in measurement and detection capability, including sensitivity, throughput, and correlation of signals to contamination sources.
  • Benchmark detection methods and contamination control practices against industry standards and regulatory guidance to identify improvement opportunities.
  • Define acceptance criteria, sampling plans, and testing requirements enabled by new detection methods and tools.
  • Serve as the Quality point of contact for contamination-related customer escalations, partnering with Engineering, Field, and Manufacturing to drive resolution.
  • Lead root cause analysis using 8D, 5-Why, and fishbone methods, and develop corrective and preventive actions for contamination events and customer complaints.
  • Analyze contamination-related non-conformances, customer complaints, and field findings to drive containment and systemic improvements.
  • Communicate escalation status, containment, and corrective actions to customers and internal stakeholders as required.
  • Troubleshoot defect problems, perform root cause analysis, and resolve moderately difficult defect-quality issues.
  • Design failure analysis (FA) design of experiments (DOE) for key defect-critical components to troubleshoot wafer defect issues on key research and development programs and major customer escalations.
  • Perform failure analysis, collect and analyze data within safety guidelines, document and communicate observations, and recommend a solution path for defect troubleshooting.
  • Interact with vendors, suppliers, and Manufacturing to evaluate and troubleshoot the latest defect-related part quality issues.
  • Develop and publish best known method (BKM) procedures for defect and contamination control.
  • Author and maintain Contamination Control Plans, Validation Master Plans, and stage-specific Control Requirement Documents.
  • Create and maintain validation protocols for equipment, processes, and cleanroom environments tied to contamination control.
  • Develop supplier contamination control specifications with stakeholders and incorporate them into supplier quality agreements.
  • Ensure documentation complies with applicable regulatory standards, including SEMI, ISO, and customer-specific requirements.
  • Act as a subject matter expert for contamination control, engaging Engineering, Supply Chain, Manufacturing, Field, and Quality Assurance.
  • Facilitate stakeholder reviews of risk assessments, detection methods, and control measures to secure cross-functional alignment.
  • Manage revalidation triggers, including changes in equipment, supplier, process, or environment, and drive continuous improvement of contamination control.

Desired Qualifications

  • Semiconductor fabrication field experience is preferred.

About the Company

Applied Materials

Builds equipment for chip and display factories

Applied Materials designs and builds precision machines that chipmakers and display manufacturers use to form, shape and inspect thin layers of material. Its platforms handle steps such as depositing films and removing unwanted material, helping chipmakers create transistors and wiring at atomic scale. Customers include makers of logic chips and memory, as well as manufacturers of advanced displays. The company earns money from equipment sales, replacement parts and services, and factory software that schedules production and monitors manufacturing processes. Applied Materials was founded in 1967 and is headquartered in Santa Clara, California.

Company size
10,001+
Company stage
IPO
Headquarters
Santa Clara, CA
Founded
1967

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