Senior Manufacturing Automation Engineer - Robotics

Job Description

The Sr. Manufacturing Automation Engineer, Robotics, leads design, development and optimization of automation equipment for next-generation electric motors manufacturing. You will collaborate closely with cross-functional teams—including design engineering, die engineering, tooling suppliers, quality, process, and operations—to execute advanced automation equipment projects and ensure processes meet Tesla’s rigorous standards for performance, safety, and sustainability. This position blends automation development, integration, and data-driven continuous improvement in a fast-paced, high-volume manufacturing environment.

Job Responsibilities

• Design and develop automation solutions for high-speed stator lamination stamping presses, including integration of robotics, PLCs, sensors, vision systems, and control software to improve throughput and precision
• Optimize high speed stamping processes for metal forming, die design, and material handling, ensuring robust, scalable production that meets Tesla's high standards for quality and safety
• Troubleshoot and resolve automation-related issues on the production floor, minimizing downtime and implementing root-cause analysis for failures
• Collaborate with process engineers, suppliers, and maintenance teams to standardize business practices, validate new equipment, and support the industrialization of stamping services
• Conduct simulations, testing, and data analysis to refine automation algorithms and predict performance under high-volume conditions
• Drive continuous improvement initiatives, such as implementing AI-driven predictive maintenance or enhancing energy efficiency in stamping operations
• Support the ramp-up of new product lines from installation until SOP (start of production)

Job Requirements

• Degree in Mechanical Engineering, Manufacturing Engineering, or equivalent experience
• 3+ years of experience in automation engineering, preferably in high-volume manufacturing environments such as automotive stamping or metal forming
• Strong proficiency in automation tools and software, such as PLC programming (e.g., Allen-Bradley, Siemens), robotics (e.g., Fanuc, KUKA), CAD/CAM (e.g., SolidWorks, AutoCAD), and simulation software (e.g., PLM or similar)
• Experience with programming VFDs (Variable Frequency Drives) and servo drives for precise motor control in automated systems
• Experience with industrial communication protocols (e.g., EtherCAT, Profinet) and vision systems for quality inspection
• Demonstrated ability to analyze data, perform root-cause analysis, and implement process improvements using methodologies like Six Sigma or Lean Manufacturing
• Excellent problem-solving skills with a hands-on approach to debugging complex systems in a production setting
• Experience with safety PLCs, including programming and integration for fail-safe operations in manufacturing environments
• Ability to work in a fast-paced, dynamic environment with occasional overtime or shift work to support 24/7 manufacturing
• Travel as required for equipment supplier visits, trials or buyoffs (>5%)