Tesla

Makes electric cars, robotaxis and grid batteries

Senior Manufacturing Controls Engineer - Precision Machining, Optimus

Controls & Automation EngineeringConfirmed live in the last 24 hours

Full-timeLathrop, CA, USANo salary listedIn-person

About the Job

Requirements

A degree in Electrical, Mechanical, Mechatronics, or Computer Science, or equivalent experience.
At least 4 years of hands-on experience as a mechanical or manufacturing controls engineer working with automation and electromechanical systems.
Advanced proficiency programming industrial equipment using IEC 61131-3 languages, particularly structured text and ladder logic.
Experience with Siemens and Beckhoff PLCs; experience with Allen-Bradley PLCs is a plus but not required.
Experience with safety PLCs, including Siemens, SIMATIC Integrated Safety, TwinSAFE, or PILZ.
Proficiency with HMI/SCADA systems such as SIMATIC WinCC (TIA Portal), TwinCAT HMI, or Ignition SCADA, and experience with Grafana.
Ability to select and integrate circuit protectors, sensors, safety hardware, PLC hardware, and other components.
Proficiency programming Fanuc 6+1 axis robots and working with vision systems such as Cognex, Keyence, or IR Vision.
Proven troubleshooting, root cause analysis, and problem-solving skills under tight timing constraints.

Responsibilities

Lead continuous improvement efforts using data-driven solutions to create a reliable and efficient manufacturing plant.
Support production ramp-up by troubleshooting mechanical automation equipment, PLCs, robots, motion controls, and vision systems.
Develop and maintain Beckhoff, Siemens, and Allen-Bradley PLC and HMI software to optimize operator and maintenance technician experience and ensure high-quality production.
Contribute to equipment conceptual development, considering product specifications, process control requirements, layout complexity, cost, quality, and lead time.
Create electrical schematics, optimize equipment for safety and efficiency, and update HMI systems for complex machinery.
Address equipment issues, troubleshoot PLC and robot-related production problems, and develop maintenance documentation and training materials.
Drive continuous improvement of automated equipment to enhance safety, quality, productivity, and cost metrics.
Participate in risk assessments and safety evaluations for equipment prior to launch.
Support 24/7 production operations as needed.

Desired Qualifications

Knowledge of Ethernet communications (HTTP, MQTT, OPC), script-based programming (Python, C++, Go), motor drives (SEW EURODRIVE or AB PowerFlex), and field bus networks.
Working experience with tools such as Atlas Copco Fastening tools, Hipot Testers, and CTS Leak Testers.

Category	Manufacturing
Location	Lathrop, California
Requisition ID	251576
Type	Full-time

Job Description

Tesla is seeking a highly motivated Sr. Manufacturing Controls Engineer to join the Precision Machining, Optimus team in Lathrop, CA. The Sr. Manufacturing Controls Engineer is responsible for sustaining, improving, and integrating automated manufacturing equipment to the production line. They collaborate closely with equipment, quality, testing and process engineers to maintain existing automated equipment, troubleshoot PLC-based equipment, and identify opportunities for process enhancement through new automation components. With strong controls engineering fundamentals, the ideal candidate is independent, proactive, hands-on, and detail-oriented.

Job Responsibilities

Lead continuous improvement efforts using data-driven solutions to create a reliable and efficient manufacturing plant
Support production ramp-up by troubleshooting mechanical automation equipment, PLCs, robots, motion controls, and vision systems
Develop and maintain Beckhoff, Siemens, Allen-Bradley PLCs and HMIs software to optimize operator and maintenance technician experience and ensure high-quality production
Contribute to equipment conceptual development, considering product specifications, process control requirements, layout complexity, cost, quality, and lead time
Create electrical schematics, optimize equipment for safety and efficiency, and update HMI systems for complex machinery
Address equipment issues, troubleshoot PLCs and robot-related production problems, and develop maintenance documentation and training materials
Drive continuous improvement of automated equipment to enhance safety, quality, productivity, and cost metrics
Participate in risk assessments and safety evaluations for equipment prior to launch
Support 24/7 production operations as needed

Job Requirements

Degree in Electrical, Mechanical, Mechatronics or Computer Science, or equivalent experience
Minimum of 4+ years of hands-on experience as a mechanical/manufacturing controls engineer working with automation and electromechanical systems
Advanced proficiency in programming industrial equipment using IEC 61131-3 languages, particularly structured text and ladder logic
Experience with PLCs (Siemens and Beckhoff a must. Allen Bradley is a plus but not required) and Safety PLCs (Siemens, SIMATIC Integrated Safety, TwinSAFE, PILZ)
Proficiency in Human Machine Interface (HMI)/SCADA systems (SIMATIC WinCC (TIA Portal), TwinCAT HMI, or Ignition SCADA), and experience with Grafana
Ability to select and integrate circuit protectors, sensors, safety hardware, PLC hardware, and other components
Proficiency experience in programming robots (Fanuc 6+1 axis) and working with vision systems (Cognex, Keyence, IR Vision, etc.)
Proven troubleshooting skills, root cause analysis, and problem-solving under tight timing constraints
Knowledge of Ethernet communications (HTTP, MQTT, OPC), script-based programming (Python, C++, GO), motor drives (SEW EURODRIVE or AB PowerFlex), and field bus networks is a plus
Preferred working experience with tools such as Atlas Copco Fastening tools, Hipot Testers, CTS Leak Testers, etc.

About the Company

Tesla

Makes electric cars, robotaxis and grid batteries

Tesla makes electric cars and batteries that store power for homes and utilities, and it develops self-driving software and humanoid robots. In 2023, its Model Y became the first electric vehicle to rank as the world's best-selling car. Buyers order the Model 3 sedan, Model Y SUV, or Cybertruck pickup directly from Tesla instead of through dealers, and they charge on its Supercharger fast-charging network. It also sells Megapack and Powerwall batteries, runs a robotaxi service, and charges drivers a monthly fee for self-driving software that still needs their supervision. Tesla was founded in 2003, with Elon Musk as its lead early investor and a recognized co-founder, and it is based in Austin, Texas.

Company size: 10,001+
Company stage: IPO
Headquarters: Austin, TX
Founded: 2003

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