Tesla

Makes electric cars, robotaxis and grid batteries

Senior Mechanical Design Engineer - Castings

Design EngineeringConfirmed live in the last 24 hours

Full-timeAustin, TX, USANo salary listed

About the Job

Requirements

A degree in Mechanical Engineering or a similar field, or equivalent experience.
At least 5 years designing mechanical equipment, tooling, or fixtures for high-volume manufacturing.
Ability to apply machine design fundamentals to released equipment, not only concepts.
Ability to design fixtures and part-handling tooling from a part model and drawing.
Proficiency in 3D computer-aided design and geometric dimensioning and tolerancing, including drawings a supplier can build from.
Ability to apply mechanical safety awareness at the hardware interface, including access, pinch points, and the guarding interface.
Competence in ISO 12100 Safety Standards for risk assessment and machinery safety.
Experience working with tooling or equipment suppliers through design review and into build.
Clear written and verbal communication across design, supplier, and operations partners.
Ability to travel up to 10%.

Responsibilities

Apply machine design fundamentals to cell equipment, including loads, stiffness, mechanisms, fits, and service access, from concept through launch.
Design fixtures from a part drawing and computer-aided design, including location, clamp, and clearance, and release the build-to-print package.
Detail robot tooling and end-of-arm equipment for material handling, including the robot interface, part location, wear, and changeover.
Design scrap handling equipment that keeps the cell clear, serviceable, and safe.
Support die design with the internal die team and external vendors, including interface, clearance, datum, access, and design-review management.
Design part trays, bins, and dunnage for transport between operations.
Own mechanical line design for assigned equipment, including concept, layout, supplier design review, installation support, and launch.
Produce 3D models and build-to-print drawings with geometric dimensioning and tolerancing that a shop or supplier can fabricate from.
Write the design basis, interface requirements, and buyoff criteria so the hardware can be built and sustained.
Provide supporting design validation analysis, including failure mode and effects analysis, finite element analysis, and computational fluid dynamics, and detailed build-to-print models and drawings for fabrication.

Desired Qualifications

Experience with SolidWorks, NX, or CATIA is preferred.

Category	Manufacturing
Location	AUSTIN, Texas
Requisition ID	286683
Type	Full-time

Job Description

The Castings Manufacturing Engineering Group is the part of the Materials Engineering Group responsible for the design, build, launch and handover of state of the art Casting lines and equipment currently used for vehicle and humanoid programs. This team is focusing on achieving the highest efficiency, manufacturing volume and safety while proving performance and documenting every aspect of the project for handover to sustaining.<p>The successful candidate for this role applies machine design fundamentals to the equipment, fixtures, and tooling on a high-volume manufacturing line, from concept through build-to-print, launch, and commissioning. The candidate must have experience taking functional requirements of a product or system and abstracting them into measurable and actionable design criteria with minimal guidance. You will own the detailed design of specialized equipment from beginning to end, defining performance requirements, performing simulations as needed to verify and align with first principles solutions and owning the commissioning including final validation. This position requires 10% travel.</p>

Job Responsibilities

Apply machine design fundamentals to cell equipment, including loads, stiffness, mechanisms, fits, and service access, from concept through launch
Design fixtures from a part drawing and CAD, including location, clamp, and clearance, and release the build-to-print package
Detail robot tooling and end-of-arm equipment for material handling, including the robot interface, part location, wear, and changeover
Design scrap handling equipment that keeps the cell clear, serviceable, and safe
Support die design with the internal die team and external vendors, including interface, clearance, datum, access, and design-review management
Design part trays, bins, and dunnage for transport between operations
Own mechanical line design for the assigned equipment: concept, layout, supplier design review, installation support, and launch
Produce 3D models and build-to-print drawings with GD&T that a shop or supplier can fabricate from
Write the design basis, interface requirements, and buyoff criteria so the hardware can be built and sustained
Providing supporting design validation analysis (FMEA, FEA, CFD, etc.) and detailed build to print models/drawings for fabrication

Job Requirements

Degree in Mechanical Engineering or a similar field, or equivalent experience
5+ years designing mechanical equipment, tooling, or fixtures for high-volume manufacturing
Ability to apply machine design fundamentals to released equipment, not only to concepts
Ability to design a fixture and part handling tooling from a part model and drawing
Proficiency in 3D CAD (SolidWorks, NX, CATIA preferred) and GD&T, including drawings a supplier can build from
Apply mechanical safety awareness at the hardware interface, including access, pinch points, and the guarding interface
Competence in ISO 12100 Safety Standards for risk assessment and safety of machinery
Experience working with tooling or equipment suppliers through design review and into build
Clear written and verbal communication across design, supplier, and operations partners
Ability to travel up to 10%

About the Company

Tesla

Makes electric cars, robotaxis and grid batteries

Tesla makes electric cars and batteries that store power for homes and utilities, and it develops self-driving software and humanoid robots. In 2023, its Model Y became the first electric vehicle to rank as the world's best-selling car. Buyers order the Model 3 sedan, Model Y SUV, or Cybertruck pickup directly from Tesla instead of through dealers, and they charge on its Supercharger fast-charging network. It also sells Megapack and Powerwall batteries, runs a robotaxi service, and charges drivers a monthly fee for self-driving software that still needs their supervision. Tesla was founded in 2003, with Elon Musk as its lead early investor and a recognized co-founder, and it is based in Austin, Texas.

Company size: 10,001+
Company stage: IPO
Headquarters: Austin, TX
Founded: 2003

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